Case Study

High-Capacity EV Charging Infrastructure

Project overview

Engineering-led delivery, clearly documented

Veridis provided the technical leadership for the design and delivery of a high-capacity EV charging infrastructure project at Schneider Electric's manufacturing facility in Leeds. The project involved the integration of a large-scale EV charging installation into the site's existing private electrical distribution network, centred around a new 2,000kVA Schneider Electric substation.

Sector

Manufacturing & Industrial

Client

Schneider Electric

End User

Location

Leeds Manufacturing Facility

Services

Electrical Engineering • EV Charging • Private Network Integration • Project Delivery

Project snapshot

Key project details

2,000kVA

HV/LV substation

18

dual 22kW AC chargers

36

charging outlets

Leeds

manufacturing facility

The Brief

What the project needed to achieve

Schneider Electric required a high-capacity charging solution capable of supporting a growing electric vehicle fleet without compromising the performance or reliability of the site’s existing electrical infrastructure.

Key project objectives included:

  • Deliver large-scale commercial EV charging infrastructure.
  • Integrate the installation into the site’s private HV/LV electrical network.
  • Provide sufficient capacity for future fleet growth.
  • Ensure full compliance with industry regulations and Schneider Electric engineering standards.
  • Minimise operational disruption throughout design and delivery.

Engineering Challenge

The constraints behind the solution

Integrating high-power EV charging into an operational manufacturing facility required careful consideration of both electrical capacity and operational resilience.

The charging infrastructure needed to be connected to the site’s private electrical distribution network while maintaining system stability, ensuring selective protection coordination and preserving the reliability of critical manufacturing operations.

The project also required close coordination between multiple stakeholders to ensure the new infrastructure aligned with existing site standards and future expansion plans.

Our Solution

Specialist engineering from design to delivery

Veridis provided technical leadership throughout the project, overseeing the design, coordination and delivery of the complete electrical infrastructure solution.

High-Capacity Electrical Infrastructure

The project was centred around a new 2,000kVA Schneider Electric HV/LV substation, providing the electrical capacity required to support a large-scale commercial EV charging installation while maintaining resilience across the wider site.

Private Network Integration

The charging infrastructure was successfully integrated into Schneider Electric’s private electrical distribution network, requiring detailed engineering design, protection coordination and careful interface management to ensure seamless operation alongside existing site electrical systems.

Commercial EV Charging Infrastructure

The completed installation provides power for:

– 18 dual 22kW AC charging units

– 36 charging outlets

Scalable infrastructure designed to accommodate future fleet expansion

The charging system enables efficient overnight and workplace charging while providing the flexibility required for long-term electrification programmes.

Technical Governance & Project Coordination

Veridis led the technical design process and coordinated all key stakeholders throughout delivery, including:

– Electrical infrastructure design

– Contractor coordination

– Technical assurance

– Design reviews

– Commissioning support

– Final system handover

Every aspect of the project was delivered in accordance with BS 7671, applicable DNO interface requirements and Schneider Electric’s internal engineering standards.

Project Highlights

What stood out

2,000kVA HV/LV substation
Private electrical network integration
18 dual 22kW AC EV chargers
36 charging outlets
Future-ready electrical infrastructure
Full technical design leadership

Services Delivered

Veridis scope

Electrical Engineering Consultancy
High-Capacity Infrastructure Design
EV Charging Infrastructure Design
HV/LV Network Integration
Private Electrical Network Design
Protection Coordination
Technical Assurance
Contractor Management
Testing & Commissioning Support
Project Delivery

Results

Delivered outcomes

Enabling Fleet Electrification

The completed infrastructure provides Schneider Electric with a scalable charging solution capable of supporting the continued transition to electric vehicles across its operational fleet.

Robust Electrical Infrastructure

The new 2,000kVA substation and associated distribution network provide the capacity and resilience required for long-term operation while protecting the integrity of the site’s existing electrical systems.

Future-Proofed Capacity

The installation has been engineered to accommodate future growth, allowing additional charging demand to be supported as fleet electrification accelerates.

Engineering Excellence

Through detailed electrical design, technical governance and coordinated project delivery, Veridis ensured the successful integration of high-capacity EV charging into a live industrial environment while maintaining operational continuity.

Project Outcome

Long-term value

This project demonstrates Veridis’ expertise in delivering complex electrical infrastructure for commercial and industrial environments.

By combining specialist knowledge of EV charging, private electrical networks and high-capacity power distribution, Veridis delivered a resilient, scalable solution that supports Schneider Electric’s long-term decarbonisation strategy while maintaining the highest standards of engineering quality and operational reliability.

Gallery

Project images

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Need high-capacity charging for a busy commercial site?

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